Computerized Servo Controlled HydraulicUniversalTesting machine capacity1000KN/ 100 Ton(4 Pillar design)

Technical Specification:

1. Maximum capacity:1000 KN

2. Load Range :20 - 1000 KN

3. Accuracy of load :  + 1%

4. Load resolution : 1/ 40000 : 0.025 KN

5.Speed Range (at No load) : 0-80 mm / min

6.Speed Resolution : 1 mm/min

7.Displacement Resolution: 0.1 mm.

8.Clearance for Tensile testing :50-850 mm

9.Clearance for compression testing :0-850 mm

10.Minimum clearance between Columns :750 mm

11.No of Column : 2 No

12.No of Lead screw : 2 No

BENDING TEST

13.Minimum width of roller of adjustable table : 160mm.

14.Minimum diameter of roller of adjustable table:50mm.

15.Minimum span between support:800mm.

16.Minimum radius of punch tops: 16, 22 mm.

17.Power of pump motor :3.0 HP.

Control

• Rate of loading control
• Speed Rate Control
• Displacement controls

Reports

• Excel Format (can be editable)
• Word Format (can be editable)
• PDF Format
• Load units: N, KN, Kg , Ton

Graph Generation

• Load Vs Displacement
• Displacement Vs Time
• Load Vs Time
• Stress Vs Strain

Make of Bought Outs

• Servo Valve : Rexroth / Vickers/ Sun Hydraulics
• Induction Motor : ABB / BBL
• Electricals : Snider / L&T / Siemens
• Hydraulic Power Pack components : Rexroth / Vickers/ Sun Hydraulics
• Gear Motor : REMI / Siemens / Kirloskar

Standard Accessories

1. Grip for Round Specimen for tension test dia. from 10 to 25

and 25- 45mm , 45-70 mm: 03 Nos

2. Grip for Flat specimen for Tension Test Thickness from 0 to 25

&25-45 mm (Width Minimum 70 mm) : 02 Nos 

3. For Transverse Table with adjustable rollers: 02 Nos.

4. Pair of Compression Plates with minimum Dia.160 mm: 02 

Nos.

5. Pressure cell for Load1000 KN: 01 No.

MACHINE DESIGN FEATURES

Loading  Frame

1.The Equipment will be of Rigid Frame in 2-column 

construction .Thecolumns are polished and Hard chromium 

plated.

2.Threaded column will be motor driven for quick effortless 

adjustment of lower crosshead to facilitate rapid fixing of test 

specimen.

3.A safety feature is provided that  the hydraulic grips cannot 

be opened or closed when the test is running. 

4.Crosshead will be open type.

Hydraulic Power Unit 

1.Hydraulic Power Unit will be of silent type with submersible 

pump motor, noise level 68 dB or less.

2.Cooling Mechanism for Hydraulic Power Packis provided

3.Hydraulic wedge action Grips control will be provided 

   withselector switches indicating clamp & de-clamp and null 

positions. 

4.Hydraulic Power Unithave relief valve to limit system 

pressure.

5.Servo controlled motorized valve will be incorporating 

control mode i.e. Standard manual control, load rate control,

elongation rate control, Load hold mode, Auto start & initial 

valve open start.

7.The wedge grip shall be operated by means of hydraulic 

power pack. 

Grips and Fixtures

1. Grips will be Hydraulic Wedge Grips with facility of easy 

access of specimen insertion and adjustable markers on the 

flat faces for accurate centering of specimen.

2. Suitable Jaw faces for Flat specimen of at least60 mm width

for gripping Flat specimen of thickness 0 - 30 mm. 

3. Suitable jaw faces forRound specimen up to 10-40 mm 

diameter.

Load System 

1. Capable of different measuring ranges by selecting the range 

selection knob.

2. An overload trip switch shall be incorporated which, 

automatically cuts the pump motor when the load range in 

use is exceeded.

Straining Unit 

1. The Lower cross-head will be connected with two screwed 

columns which will be driven by a motor. Axial loading of the 

ram will be ensured by relieving the cylinder and ram of any 

possible side loading by the provision of ball seating. 

2. A displacement scale will be with a minimum graduation of 1 

mm should be provided to measure the deformation of the 

specimen.

3. Operating temperature will be from 5 ⁰C to 50⁰C.

4. Accuracy will be as per ISO 9513:1989 Class 1.

Control Panel

1. The Control Panel will consist of a Power Pack complete with 

Drive motor and Oil tank, control valves and electronic display 

unit.

2. Control panel will be window based screen display with 

printing connectivity.

3. Safe operation will be ensured with means of safety devices.

4. The control system is auto-tuning. 

5. Pressure transducer will be fully enclosed and protected.

6. Control Panel is capable of working at room temperature up 

to 50 degreecentigrade and 60 - 85% relative humidity, etc. 

7. The hydraulic Grip will be Electronically controlled with 

appropriate safety precautions.

Software

1.Basic features like set-up and configuration of display screen 

and control panel, set-up limits and gain controls, report 

generation template, extensive graphics on screen for curve 

plotting, live runtime test plots with automatic scaling and 

zoom in/out, saving and retrieval of test methods and data, 

example test methods.

2.Software: Has complete test suite comprising of Tension test, 

Compression test and Bend test, shear test etc. as per 

relevant IS/ISO/ASTM.

3.For static test: A software package for the tensile testing of 

metallic materials to National and International standards for 

the determination of yield stress, proof stress, tensile 

strength,upper yield point, lower yield point, % R of A and 

elongationetc. as per relevant IS/ISO/ASTM.

4.Test methods is easily and quickly constructed using series of 

configuration steps within the software. 

5.Software will be window based for online graph on PC, 

comparison, Data analysis, Statistic, Point tracing, 

superimposing graphs to compare with standard, zooming 

graphs with different units selection for load & displacement.

6.Has data Entry facility of test parameter including pre-load, 

rupture % safe load & specimen data.

7. Online graph of load Vs Displacement should be directly on 

screen. 

8. USB port will be provided for printer interface with graph &

result print out.

9. Facility to export the result/data to PDF, MS Excel, Word &

CSV formats.

10.Ability to pause and resume a test; Control of digital and 

Analogue outputs.

11.Saving and recovery of past test methods and data